Benefits
Why Choose The SOPHIA® Process?
Our SOPHIA® Process is the smart choice for projects that demand:
- Complex geometries
- Tight tolerances
- Excellent surface finish quality
- Finer microstructure
- Denser microstructure
- Improved mechanical properties
- Improved fatigue life
- Less wall thickness dependence
- Smaller dendrite arm spacing (DAS)
- Better molded eutectic
- Parts for improved fuel efficiency and enhanced overall performance
- Consistent dynamic properties in in-process welding
Key Features
A Look at the Key Features of The SOPHIA® Process
Key features of our advanced proprietary SOPHIA® Process includes:
- Controlled & faster solidification
- No additional modifying process of the melt needed
- High-strength aluminum application for aerospace
- No need for mold angels
- Creates lightweight components
- Has the ability to map undercuts
- Produces near-net-shape characteristics
- Applications for Aerospace:
- Flap fittings
- Handles
- Joysticks
- Casting HP pumps
- LGSCU housings
- Electronics boxes
- Engine castings for turbofans
- And more
Compatible Materials
Choose Your SOPHIA® Process Materials
Our wide range of materials that are compatible with the SOPHIA® Process includes:
- Aluminum
- AlSi7Mg0.3 (A356)
- AlSi7Mg0.6 (A357, E357, F357)
- ALSi5CU1.3Mg0.3 (C355)
- AlCu5Ni1.5MnSbCoTiZr (RR350)









