Signs of the Time
History
What started out as primarily a manufacturer of investment-cast
metal signs (hence the name: "Sign-I-Cast") has grown
into one of the world's most-innovative manufacturers of investment
castings of all shapes and sizes – not to mention a wide
variety of metal alloys.
Founded in 1959 in Milwaukee, Wisconsin, the investment casting
company really started to take off in 1968 when it was purchased
by Bill and Dorothy Lewis. In 1972 they moved the company
to one of its present sites, the Brown Deer Industrial Park,
where they built the first new Signicast plant. In the 1970s,
they brought on the management team team of Bob Schuemann
(1973), Terry Lutz (1974), and Jim Capadona (1978). This team
continued to manage the company upon Bill Lewis's death in
1978, and bought the company from the Lewis family in 1981.
Rapid expansions made during the explosive growth of the
1980s convinced the new owners that the company needed a new
way of looking at investment casting. While customers loved
the quality provided by investment casting, long lead times
and high prices took some of the luster off the process. Armed
with information obtained from an extensive customer survey,
Lutz and the management team developed and implemented a whole
new investment casting philosophy based on the principles
of Continuous Flow Manufacturing (CFM).
This new approach necessitated and led to the construction
of an all-new facility in Hartford, Wisconsin, which began
operations in 1993. From the very beginning, this facility
was designed for expansion, and by early 1994 it was already
clear that a second manufacturing module would soon be needed.
A "support module" – which contained offices
as well as additional fabrication space – became operational
in January 1995.
Meanwhile, expansions at the Milwaukee location were completed
in 1974, '75, '78, '84, '85, '88, '89, and '90.
In late 1996, the company broke ground on a second dedicated
manufacturing module in Hartford, which was completed in November
1997. Subsequent additions became operational in 2000 (Module
5 and an addition to the Support Module), and 2003 (Module
3). Module 4, the latest addition to our Hartford facility, began
shipping parts in 2006. |